Spray Engineering Devices Ltd. (SEDL), a clean-tech company, has unveiled an ambitious roadmap to revolutionize India’s sugar and ethanol sectors. The company’s innovative process converts dry biomass, such as sugarcane bagasse and agricultural waste, into ethanol using electricity-driven gasification and circular processing systems. This technology has the potential to reduce production costs and make India’s ethanol production globally competitive.
SEDL’s solutions arrive at a critical juncture, as India has already met its 20% ethanol blending target five years ahead of schedule. The government aims to achieve E27 blending norms by August 2025, and SEDL’s technology is poised to play a significant role in achieving this goal. The company’s Managing Director, Vivek Verma, stated that the aim is to convert India’s massive volumes of agricultural residue into high-value clean fuels like ethanol and Sustainable Aviation Fuel (SAF).
SEDL’s electricity-based gasification technology is a standout feature of its portfolio. This process efficiently converts diverse feedstocks into ethanol and SAF, delivering high energy yields and operating with minimal tar formation. The company also showcased its Smart Village Model, a decentralized jaggery processing system powered by renewable energy, which produces clean water as a by-product and supports rural livelihoods.
In addition to its innovative technologies, SEDL has also developed water recovery and energy-efficient solutions for distilleries and sugar mills. The company’s LTE system, for example, can recover up to 100% of clean water from distillery by-products, while its Honeycomb Calandria Batch Pan and Condensate-Based Juice Heating System can reduce steam usage in sugar mills.
SEDL’s contributions to innovation have earned national recognition, with the company receiving several awards, including the Excellence Award and the Dr. P. J. Manohar Rao Gold Medal. The company holds over 100 global patents and operates three advanced manufacturing facilities in India, exporting its innovations to more than 40 countries. With its focus on clean energy and research-driven transformation, SEDL is driving cost-effective biomass valorization and offering scalable clean technologies that can help create a more sustainable and energy-secure future for India.
Overall, SEDL’s innovative solutions have the potential to transform India’s sugar and ethanol sectors, reducing waste and emissions while generating clean water, renewable energy, and rural jobs. The company’s technology can help India achieve its energy security goals, reduce its dependence on fossil fuels, and create a more sustainable and circular economy. With its strong research and development capabilities, SEDL is well-positioned to play a leading role in India’s transition to a greener and more sustainable future.